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Para casa > produtos > máquina depaneling do PWB > High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line

High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line

Detalhes do produto

Lugar de origem: Cantão, China

Marca: YUSH

Termos do pagamento & do transporte

Quantidade de ordem mínima: 1 conjunto

Preço: $19,000-22,000 / set

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Destacar:

fully automatic PCB depaneling machine

,

high precision SMT dicing system

,

powerful SMT assembly line cutter

Peso:
1900 kg
Poder:
10 kw
Tensão:
220V/110V
Curso do eixo Z:
60mm
Potência do fuso:
2.4*2 conjunto KW
Fonte de energia:
3P 220 V (50 ~ 60 Hz)
Potência da máquina:
8 kw
Pressão do Ar:
0,6 ~ 0,68 MPa
Diâmetro máximo do material:
300 milímetros
Precisão de repetição:
0,001 mm
Velocidade de corte:
0,05 ~ 400 mm/s
Velocidade do fuso:
60,000 rpm
Tamanho da lâmina:
2 polegadas (máx. 3 polegadas)
Capacidade de quadro:
20 ~ 30 camadas
Temperatura operacional:
20 ~ 25℃
Peso:
1900 kg
Poder:
10 kw
Tensão:
220V/110V
Curso do eixo Z:
60mm
Potência do fuso:
2.4*2 conjunto KW
Fonte de energia:
3P 220 V (50 ~ 60 Hz)
Potência da máquina:
8 kw
Pressão do Ar:
0,6 ~ 0,68 MPa
Diâmetro máximo do material:
300 milímetros
Precisão de repetição:
0,001 mm
Velocidade de corte:
0,05 ~ 400 mm/s
Velocidade do fuso:
60,000 rpm
Tamanho da lâmina:
2 polegadas (máx. 3 polegadas)
Capacidade de quadro:
20 ~ 30 camadas
Temperatura operacional:
20 ~ 25℃
High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line
High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line
The dicing system utilizes a specialized slim blade mounted on the spindle head to perform precision cutting operations. Through high-speed spindle rotation, it accurately cuts materials including glass, ceramic, semiconductor chips, PCB boards, EMC wire frames, and various other substrates.
High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 0 High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 1
Operation Procedures
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Wafer or Strip
Tape Mounting
Dicing
Cleaning
UV Separation
Automated Dicing System Description
The auto-dicing system performs complete automated operations through a comprehensive process sequence including feeding, position calibration, cutting, cleaning/drying, and unloading.
High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 4 High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 5
Feeding Automatically
Position Alignment
Auto-Dicing
Cleaning/Drying
Unloading Automatically
  • Automatically removes dicing material from magazine and transfers to working platform
  • Performs automatic dicing position alignment
  • Completes the entire dicing process automatically
  • Utilizes pure water and compressed air for cleaning and drying
  • Automatically returns processed material to magazine
Applications
The automatic dicing system is widely used for precision cutting of semiconductor chips, LED chips, EMC lead frames, PCB boards, IR filters, sapphire glass, and ceramic thin plates.
High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 6 High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 7
Ceramic Substrate
Silicon Rubber
Lead Frame
High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 8 High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 9
Silicon Wafer
PCB
Glass
Operating Requirements
  • Clean compressed air with atmospheric pressure dew point of -10°C to -20°C, residual oil content of 0.1ppm, and filtration accuracy above 0.01μm/99.5%
  • Operating environment temperature: 20°C to 25°C with fluctuation control within ±1°C
  • Cutting water temperature: 22°C to 27°C (variation within ±1°C)
  • Cooling water temperature: 20°C to 25°C (variation within ±1°C)
  • Installation away from external vibrations, impact sources, high-temperature devices like blowers, and oil mist generators
  • Strict adherence to provided product manual for operation
High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 10 High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 11
Full Auto Dicing System YS-2000AD Product Features
Control Interface Touch LCD with simple, intuitive design supporting multiple languages (Chinese, English, Korean)
Automation Fully automated feeding, position alignment, cutting, cleaning/drying, and unloading
Maximum Capacity High precision cutting for materials up to 300mm diameter
Cutting Efficiency Double spindle simultaneous cutting with over 85% higher capacity than single spindle systems
Alignment System CCD automatic alignment
Monitoring System Real-time pressure, water pressure, and current monitoring to prevent air spindle damage
Dicing Spindle 2.4 kW × 2 sets (Maximum: 60,000 RPM)
Positioning Accuracy Repeat positioning accuracy: 0.001mm
Cutting Speed 0.05 to 400 mm/sec
Magazine Capacity 20 to 30 layers of frame storage per magazine
Blade Size Standard: 2 Inch (Maximum: 3 Inch)
High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 12 High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 13
Process Description
  • Mechanism removes material from magazine and transfers to temporary table
  • Unloading robot moves dicing material to chuck for dicing process
  • Feeding robot transfers dicing material to cleaning platform for cleaning and drying
  • Unloading robot sends cleaned and dried material to temporary table
  • Robot returns processed dicing material to magazine
High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 14 High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 15
Case Sharing
High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 16 High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 17 High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 18 High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 19
Optional Equipment
  • Blade damage detection function
  • Automatic setting function
  • Dicing visual function
  • 3-inch dicing blade compatibility
High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 20 High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 21
Platform Capacity Comparison
Standard 8-inch Platform
Capacity: 2 pieces of material
SDS1000/ADS2000 with 12-inch Chuck
Capacity: 4 pieces of material per cycle
High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 22 High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line 23
Efficiency Benefits
  • Reduced loading times
  • Accommodates larger product sizes
  • Promotes over 8% efficiency improvement